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VyPack

Materials

Material choice drives both feel and cost. The same structure can feel entirely different depending on whether the surface is uncoated, laminated or wrapped in a speciality paper.

Material samples in ivory board, kraft corrugated, soft-touch and foil laid in a grid

Common material groups

  • Ivory board: smooth, bright and good printability for retail and premium.
  • Kraft board: brown, strong and tolerant of handling.
  • Corrugated in E, B and BC flute for transport and display.
  • Greyboard as the structural sheet in rigid boxes.
  • Moulded pulp for inserts with good cushioning.

Weight, thickness and stiffness

Grammage states weight per square metre, but stiffness decides whether board holds its shape. Two materials at the same grammage can behave differently depending on construction. For rigid boxes, thickness in millimetres is used instead, usually 1.5-3 mm. We choose from weight, format and how often the packaging is handled.

Surfaces and feel

Uncoated paper gives a matt, tactile surface but mutes colour. Coated gives saturated colours and sharper detail. Speciality papers with texture or dyed pulp give character without print. Lamination protects the surface; soft-touch matt feels velvety but shows fingerprints on dark colours.

Sustainability and recycling

Paper mono-materials are easiest to recycle. Lamination, foil and foam complicate recycling to varying degrees. We can propose design choices that reduce the number of materials, but verified environmental properties and certifications always come from material and supplier documentation, not from VyPack.

Macro of a coated ivory board edge next to uncoated kraft board

Material, structure and finish in detail

We review board quality, thickness, fit, print technique and finishing with you and turn it into a specification a supplier can produce against.

FAQ

Frequently asked questions

Which material feels most premium?
Often uncoated speciality paper on thick greyboard, with a discreet emboss. Weight and texture read as quality.
Can you match a material we use today?
Often yes. Send a sample and we identify the type and grammage and propose the closest equivalent.
Is recycled material worse in print?
The surface is often less even and the tone greyer, which affects colour rendering. We adapt the artwork for that.
Can I get material samples?
Yes, we provide material samples as part of the advisory work before structure and finish are chosen.

Get a free mockup

Tell us briefly about your project. We normally reply within one business day with suggestions, a price range and next steps.